wow, how did that happen?
That's an old story from early 2006. It's posted on other forums, but not here.
Oh, what the hell... might as well copy and paste it here for posterity. Almost everyone likes carnage pics. haha
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Originally posted February 28, 2006
Before I offer our theory on what may have happened, I‘ll share some pics I took during the teardown. Note, there is a key piece of evidence missing from these photos. More on that later.
ENGINE REMOVAL
ROD THROUGH BLOCK, DRIVERS SIDE
HOLE IN BLOCK, PASSENGER SIDE
DEBRIS IN OIL PAN
WINDAGE TRAY DAMAGE
PASSENGER SIDE CYLINDERS, FRONT TWO DAMAGED
#1 PISTON, CRACK VISIBLE JUST UNDER THE “S2” MARKING
CRACKED CYLINDER WALL, NOTE WATER SEEPING IN
EXAMPLE OF DETONATION VS. NONE (MY PISTON IS ON THE RIGHT)
BOTTOM SIDE OF PISTONS
TOP SIDE OF PISTONS (SOME GOUGING, PLUS CRACK IN RIGHT ONE)
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So… what happened? Well, let just say my cat blew its wad.
When I was removing the exhaust system prior to pulling the engine, I had trouble getting the X-pipe out of the cat. Once it came loose, a large chunk of the catalytic converter material fell out of the X-pipe on the driver’s side (see first three pics below). It had blown out of the cat, and lodged in the pipe. And, on the header side of the cat, the material had basically caved in on itself (see fourth pic). The combination of the collapsed inlet side, and the chunk blocking the outlet side, effectively eliminated the ability for the engine to breathe on the left side.
Although it seemed to drive fine that morning on my way to the shop, we suspect that this cat may have already started to self destruct prior to my arrival. When the new pulley went on, it is possible that the added boost sealed the fate of the cat; maybe even on the first dyno pull.
So, with the left side of the engine all choked up, the right side was left to absorb most (if not all) of the boost and energy of the engine. The amount of pressure in the right side cylinders must have been staggering, considering all the air the blower was forcing into the engine. When Adam was tuning the car, he would modify the timing tables to add timing, but as a safety factor, he allowed the car’s computer to retard timing if it determined a need to. Since half the cylinders were not functioning correctly, the computer kept retarding timing. It’s obvious now why the car was not making any power at all on the dyno, and never had anymore than 14 degrees of timing in it all day. IMO, no amount of skill by Adam as a tuner was going to stop the inevitable.
In the end, we believe that the clogged exhaust on the left side placed an inordinate amount of stress on the right side of the engine, ultimately ending in the untimely death of two rods that aren’t the strongest rods to begin with. There is just no way that four cylinders could handle it alone.
Bottom line for me… the premature death of my engine was not due to a tuning error, nor can it be blamed on the Kenne Bell supercharger. Given the circumstances, this would have happened no matter what power adder was on the car, and no matter who was tuning it. I still have 100% full confidence in both Adam as a tuner, and in Kenne Bell’s product.
p.s. I’m also wondering if this cat was starting to collapse on itself a couple weeks ago, creating a partial blockage, and possibly contributed to the P0340 code I was getting on the passenger side bank. Not sure on that one… your opinions are welcome.
p.p.s. And yes, I will be contacting Dynatech regarding this issue.