Shaftmasters 3.5" Driveshaft Install, Review, Track test!!!

Leo_06GT

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I placed my order for a Shaftmaster 3.5" aluminum driveshaft today. There will be a "TacoBill" approved write-up for the install since we'll be installing it at his place. There will also be some vids from inside the car to try and show the lack of NVH and or vibrations. In addition to that I'll be doing some before and after track runs in hopes of showing the the difference in et's. I'd like to get some dyno runs but being that I'm not taking it to a shop to install it would be a good bit of $$$ and time to take the car to the local performance shop twice. If I could find a local shop willing to do the pulls at a discounted price I'd be more than happy to.

Little background on my car...
06 GT/ Automatic Tranny
Lowered with Steeda Ultralites
BMR LCA's and Relo Brackets
4.10 gears
Rest of the mods in sig but they don't have any effect on the driveshaft.

I will provide a fulll and honest review once the install is complete.

Thanks to Robert & David at Shaftmasters for the opportunity to test their new product.
http://www.shaftmasters.com/store/i...ath=17&zenid=290b4fe139258326e440d98efa21e8db
 
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GIG4FUN

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Ol' TacoBell write ups are hard to beat. I miss those. I haven't logged into that site in a long time....

I really like my PowerHouse 4" Aluminum. And I have no shake at super duper fast speeds.

I wish you well.:clap:
 

retfr8flyr

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+1 on the PowerHouse shaft I like mine just fine. The only other shaft I would have is the Spyder shaft.

Earl
 

GIG4FUN

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Glad to hear your both trouble free and happy with the PH shaft. I'm not really here to say anyone DS is better than an other. I'm just hoping that my install is trouble I'll be able to recommend yet another option when making a DS purchase.


yep, same thing... not saying better jsut letting it be known that mine NVH free. Some "cars" have the problem. I wish you well.
 

jre8806

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what makes the difference between the 3.5" and the 4" performance wise?
 

Stoenr

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I'm looking forward to the write up and experience with it. Its on the top of my mod list.
 

Stoenr

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Hmmm, just look at the 300+ Spyder DSs that are on cars now. Just a thought. :thumb:


I'm not settled on my choice of brand just yet.
The Spyder would also require reseting the pinion bearing preload?

From shaftmasters:
"The disadvantages of a pinion flange is the fact that you have to reset the pinion bearing preload upon installation"
 

scramblr

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That entails torquing the pinion nut to ~140 lb ft. Not seeing how that's a disadvantage and it's not as complicated as people make it out to be. Shaftmasters also sells a DS with a flange replacement.
 

Leo_06GT

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This ‘How-To’ will cover the installation of the 3.5” Shaftmasters 1-piece aluminum driveshaft.

Tools required
Various metric sockets (10, 12 (12 point), 13, 18mm)
12mm (12 point) ratcheting box end wrench (optional)
12mm (12 point) crows foot extension
8mm Hex-bit socket
Universal joint socket
Socket extensions (various lengths)
Blue Loctite
Torque wrench (up to 76 lb-ft)
Long flat blade screwdriver (or equiv. pry tool)
Rubber mallet (optional)
Brake cleaner (or equiv.)
Straight edge razor blade
Masking tape
Permanent Marker

Estimated install time: 2 hours


Installation

1. Jack the vehicle up as high and safe as possible. Always use jack stands!



2. Using a permanent marker (I used paper ‘white-out’), index mark the forward transmission output flange and the rear pinion flange (2 reasons, note the clocking of these 2 marks so the new aluminum driveshaft will be indexed as the OEM shaft, and incase you ever have to re-install the OEM shaft).

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2A. If equipped, remove the driveshaft brace directly below the center carrier. It can be removed with the exhaust in place. This brace will not be used with the Shaftmaster.

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3. With the transmission in neutral, e-brake off, rotate the driveshaft (or have a helper turn the rear tire) for best access to the rear CV bolts. Set e-brake (so the bolts can be removed).


4. Using a 10mm socket, remove the (6) CV joint bolts.

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5. Using a 12mm (12 point) socket (or ratcheting wrench), remove the 4 driveshaft flange bolts from the transmission output flange.

Note: Release the e-brake and put in Neutral to rotate the driveshaft as necessary to gain access to the bolts. Do not forget to set the e-brake (may need to engage in Park for Auto tranmissions).

Note: Save these 4 bolts, they will be re-used.

IMG_2443.jpg



6. Using a suitable pry tool (a flat blade screwdriver worked fine for me), insert it into the U-joint at the position shown. The driveshaft will compress slightly to allow the driveshaft flange to disconnect from the transmission flange.
Use care not to damage or mar the transmission flange.
If unable to wedge anything in, use a rubber mallet to break the contact between the U-Joint and flange (PB Blaster (or equiv.) may be necessary to loosen up any rust keeping it from separating).


7. Place a couple pieces a 2x4’s on top of the mid-pipes to keep the driveshaft from falling onto the pipes once the center bearing bracket is loosened.

8. Using a 13mm socket (and universal joint adapter if required), remove the 2 bolts from the center bearing bracket (located about mid-way on the driveshaft).

IMG_2455.jpg



9. Driveshaft is now completely unbolted from the vehicle and now can be positioned to be removed through the rear in-between the mid-pipes.


10. Preparation for new driveshaft installation
A thorough cleaning must be done on the rear pinion flange prior to the installation of the adapter plate. The adapter is machined to an interference fit, so to have it mate against the pinion flange without any debris (Loctite, grease, etc.) in-between is critical!

Using a plastic scraper and/or single edge razor, carefully scrape off any dried thread locker off from the pinion flange.

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Pinion flange should look as clean as this.
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10A. Position the adapter plate into the pinion flange and using the 6 provided hex head bolts, evenly draw the adapter into the flange using a standard ‘star’ torque pattern until all 6 bolts are tight (but, not torqued).

Note: Do not put any Loctite on these bolts yet, must be installed dry at this time to avoid any Loctite from dripping in-between the adapter and pinion flange (Yes, it’s that critical!).

IMG_2470.jpg



Note: To ensure the adapter is fully and evenly seated onto the pinion flange, rig up a magnetic dial indicator (or hold stationary anything non-metallic) and have a helper turn the tires to check for flatness/trueness on the face of the adapter.


10B. Once the adapter plate is fully seated, remove one bolt at a time and apply Loctite on the threads, re-install, and torque to 41 lb-ft.

Note: I used a piece of masking tape to mark each bolt that I Locktited and torqued to avoid any confusion.

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Continued in next post.
 

Leo_06GT

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BMR front safety loop
Whether you need a safety loop is all up to you.
Here’s NHRA’s take on it..
A driveshaft loop will be required on all cars running 13.99 or quicker and utilizing slicks, except vehicles equipped with street tires running 11.49 or slower.

For those installing a BMR front safety loop, see the installation steps below.

BMR1. Remove the 2 rear transmission crossmember bolts using an 18mm socket.

IMG_2486.jpg



BMR2. Mount the BMR driveshaft loop mounting angle bracket to the transmission crossmember, re-install the factory bolts and torque to 55 lb-ft.

IMG_2487.jpg


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BMR3. Insert the new drive shaft though the BMR loop and let it hang until the 4 bolts on the driveshaft flange to the transmission output flange are installed and torqued complete.
(no picture)


BMR4. See after step 11.


11. New driveshaft installation
With the e-brake off, clock/index the white-out marks you made on the pinion flange and transmission output flange.

Position the new driveshaft up from the rear in-between the mid-pipes and carefully route up to the front (and through the BMR front loop, if applicable).
Place rags over any sharp objects to avoid scratching the new aluminum driveshaft.

Mate up both ends of the driveshaft’s U-joints against the rear pinion adapter plate and the forward transmission output flange.

Rotate the driveshaft if necessary to pick up the previously used 4 bolt holes in the transmission output flange, and make sure the 6 o’clock markings didn’t move while rotating the driveshaft.

Once everything is in position, Loctite each bolt and snug down tight. Using an ‘X’ pattern, torque the bolts to the following;
Driveshaft to transmission output flange: 76 lb-ft
Driveshaft to pinion adapter plate: 41 lb-ft

Note: A standard socket – universal joint adapter – ratchet combo will not fit squarely on the U-joint bolts. Correctly torquing these bolts will be difficult without a 12 point Crow’s Foot.
If you choose to use a Crow Foot extension, use the following formula to set your correct torque value.

(T x L) / (L + E) = Adjusted torque value (what you set on your torque wrench)
T= target torque value
L= length of torque wrench in inches (end of handle to center of socket)
E= length of extension in inches (center of socket to center of bolt)

If using a 1” Crow’s Foot extension on the front U-joint bolts, here’s the way the formula works out.
(76 x 12” torque wrench) / (12” torque wrench + 1” extension) = 70.15 lb-in torque.

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BMR4. Mount the loop portion to the crossmember angle using the supplied bolts and nuts. (no picture)

BMR5. Position the loop so it’s even on both sides of the driveshaft (can use you fingers to check for even gap).
(no picture)

BMR6. Tighten the 2 bolts and ensure the even gap is maintained.

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INSTALLATION COMPLETE!


Baseline/comparison photos

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Shaftmaster DS is in!!!

Install went down yesterday afternoon at TB's. Install took us a 4-5 hours as we ran into some complications. None of which are the fault of shaftmasters.

Problem 1
Stock DS was very rusted and made it pain to get it off. Problem with solved with a little PB and a rubber mallet.

Problem 2
The Shaftmaster adapter plate requires 8mm hex socket. Had to run to Sears and pick one up.

Problem 3
My ebrake wasn't working. This was from a bad reinstall of the ebrake after my LCA install a few weeks ago.

So with that said the install should take about 2 hours and some change.

After the install I took it out for a spin to TB's proving grounds where I got the car up to 120mph vibration free. Additionally I drove it down from LA to San Diego last night. If I hadn't installed it myself I'd believe it was the stock one.

As far as performance goes the difference is amazing. The rpms's pick up so much faster. Accelration feels faster and smoother. I'm more than satisfied with all aspects of the DS and the level of customer service I recieved from Shaftmasters.

DS clearance- No clearance problems to report. More than inch clearance even next to the infamous "ebrake bracket". FYI- I have Steeda ultralite springs, auto tranny.

Weight difference-
After removing returning home today I weighed the stock DS and it came in at 38.8lbs while the Shaftmaster 3.5" aluminum shaft weighed in at 16.6lbs. That's a 22lb weight difference.

Track times-
Went to the track Friday night. Problem I ran into is that because of my 4.10 gears and the cold weather I wasn't able to get any traction. All my runs started with fishtailing which required me to left off the gas in order to avoid the wall. So because of that all my times were between 10-13 secs. FYI-It's a 1/8 mile track. So because of this I will not be able to provide an accurate difference before and after the ds install. What I can say though is that the DS definiatly registers in the butt-o-meter.
 
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Pumpkinfish

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What's your pinion angle set at? I have had slight vibrations with my Spydershaft between 80mph and 85mph and have tried a couple different angles. Just trying to see if there is a range that most autos gravitate towards so I know I'm at least in the right area. I currently have mine set to -2 degrees.
 

Leo_06GT

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What's your pinion angle set at? I have had slight vibrations with my Spydershaft between 80mph and 85mph and have tried a couple different angles. Just trying to see if there is a range that most autos gravitate towards so I know I'm at least in the right area. I currently have mine set to -2 degrees.

Not sure since I didn't measure it. I think your problem might be that you have "votland" springs which are a more agressive drop than my ultralites. So with that said you probably need to adjust your pa. Have you contacted Spydershaft about your problem?
 

mt315

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spyder-shafts

What's your pinion angle set at? I have had slight vibrations with my Spydershaft between 80mph and 85mph and have tried a couple different angles. Just trying to see if there is a range that most autos gravitate towards so I know I'm at least in the right area. I currently have mine set to -2 degrees.


i'm getting ready to buy a spyder-shaft , whats the deal on vibrations i have seen this posted more than once.

thanks
 

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