So after modifying the threaded oil pump pickup tube support spacer (machined .180" off the spacer and installed a shorter M8x1.25x16mm grade 8 bolt and hardened M8 flat washer with blue thread lock to retain the bolt) and the pickup tube suction bell (removed the suction bell, shortened the tube .350" and reinstalled the suction bell), I now have .340" clearance between the suction bell and the bottom of the oil pan.
All "should" be good to go - right?? Not yet. I tried to install the oil pan with the modified pickup tube installed and the suction bell hits the slosh baffle when you try to tip the back of the oil pan up into position. This must be what 08nastygt was referring to in his earlier post. The K-Member to oil pan clearance is not the issue. The problem is the pan is intended to be installed without the transmission in place. This would not be an issue if the transmission wasn't in place as the pan could be slid from the rear toward the front of the engine as it is put into place.
I can only assume Canton did not validate this installation with the engine and transmission in the chassis, if it was validated at all.
Not to be deterred, I took more measurements, remeasured and measured again. I have modified the slosh baffle again to allow the pan to be put into place with the transmission in the chassis. After the modification was made, the edges of the slosh baffle were all carefully deburred and the pan was thoroughly cleaned. Here's some pictures of the modifications required to the slosh baffle:
unmodified slosh baffle
slosh baffle modification #1 required to clear the dipstick
slosh baffle modification #2 required to clear the suction bell during oil pan installation with the transmission in place
I should be test fitting this modified oil pan this afternoon. Hopefully all will be good to go. Will post the results.
By now this oil pan installation has become a battle of wills. I'm not frustrated yet, but getting very close and that is when stupid mistakes happen. Fortunately I have this whole week off of work, so when frustration sets in, I can walk away and come back with a clear head.
For those of you considering this Canton 15-780 oil pan installation, if you read this thread and modify the pan as previously stated this installation will be trouble free.
PS: I made a template of the modified slosh baffle so if I have to do this on another vehicle I won't have to reinvent the wheel.